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Examining processes that affect more than 70 percent of consumer products ranging from computers to medical devices and automobiles, this reference presents the latest research in automated plastic injection and die casting mold design and manufacture. It analyzes many industrial examples and methodologies while focusing on the algorithms, implementation procedures, and system architectures that will lead to a fully automated or semi-automated computer-aided injection mold design system (CADIMDS). This invaluable guide in this challenging area of precision engineering summarizes key findings and innovations from the authors' many years of research on intelligent mold design technologies.
Table of Contents
INTRODUCTION CAD/CAM Technology in Tooling Applications CAD/CAM of Injection Molds Summary
INTELLIGENT MOLD DESIGN AND ASSEMBLY Introduction Feature and Associativity-Based Injection Mold Design Representation of Injection Mold Assemblies Optimal Parting Design for Core and Cavity Creation Automatic Cavity Layout Design Recognition and Extraction of Undercut Features Generation of Side-Cores for Sliders and Lifters System Implementations and Case Studies Summary
SEMI-AUTOMATED DIE CASTING DIE DESIGN Introduction Principles of Die Casting Die Design Computer-Aided Die Casting Die Design Design of Cavity Layout and Gating System Die-Base Design Generation of Core and Cavity Automatic Subtraction of Die Component Summary
CAE APPLICATIONS IN MOLD DESIGN Introduction CAE Analysis Procedures and Functionalities CAE in the Mold Development Application Examples CAE Challenges in Mold Design Summary
COMPUTER-AIDED DIE AND MOLD MANUFACTURE COMPUTER-AIDED Introduction Interference-Detection in Mold Matching 3-Axis End-Mill Interference Detection Optimal Cutter Selection Computer-Aided Electrode Design and Machining Modification of Mold Design and Tool Path Regeneration Summary
PROCESS PLANNING IN MOLD MAKING Introduction An Optimizing Modeling Approach to CAPP CAPP for Sliders and Lifters System Implementation and an Example Summary
EARLY COST ESTIMATION OF INJECTION MOLDS Introduction Cost Function Approximation Using Neural Networks Cost-Related Factors for Injection Molds The Neural Network Training Summary
CASE STUDIES: IMOLD® AND IMOLD-WORKS FOR MOLD DESIGN Intelligent Mold Design and Assembly Systems A Windows-Based Mold Design and Assembly System Summary
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CHOICE – Outstanding Academic Title – Award Winner
CHOICE – 2018 Outstanding Academic Title – Award Winner
Shingo Research and Professional Publication Award Winner
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