1st Edition

Plastic Conversion Processes A Concise and Applied Guide

By Eric Cybulski Copyright 2009
    165 Pages 82 B/W Illustrations
    by CRC Press

    165 Pages
    by CRC Press

    The explosion of plastic material development continues to generate a proliferation of conversion processes and variants of these methods. Unfortunately, most books on plastics conversion focus on a single process, such as injection molding, limiting their usefulness to readers without prior knowledge of the field. Few, if any, single-source texts adequately describe and compare each of the plastic conversion processes together.

    Plastic Conversion Processes: A Concise and Applied Guide addresses that need. It provides a basic overview of each of the seven major conversion processes, which account for the creation of more than 97 percent of all plastics products today. This detailed guide assembles and integrates the wealth of information scattered throughout various literature, to provide a basic yet complete illustration of plastic conversion processes.

    Learn Methods to Compare, Evaluate, and Select the Best Process for Your Product

    This book is unique in that it employs an all-encompassing approach, offering more than a mere overview of basic theory and application related to each major process. Chapters begin with a process-attribute table to serve as a quick guide, and then briefly describe a particular conversion process. To ensure comprehensive understanding of each method and how it works, sections include a short history and detailed explanation of the particular equipment, tooling, and materials used, as well as general piece part design guidelines and case studies gleaned from real-life experience.

    There is a plastic term for every letter of the alphabet, making it one of the most complex fields in science. A "quick reference" section at the end of the book includes an exhaustive collection of more than 350 terms, definitions, acronyms, and a key process characteristics comparison chart. Supplemented with photos, diagrams, and illustrations that bolster understanding of the material, this book characterizes the plastics industry in a way that makes it less intimidating, to help those new to the field fully grasp the entire spectrum of the field. With its uncommon consolidation of information, this volume quickly and effectively brings readers up to speed on plastic conversion processes.

    Injection Molding

    Process Overview

    A Brief History of Injection Molding

    Equipment

    Tooling

    Materials

    Injection Molding Part Design Guidelines

    How to Identify an Injection Molded Part

    Case Studies

    References

    Plastic Extrusion

    Process Overview

    A Brief History of Extrusion

    Equipment

    Tooling

    Materials

    Profile Extrusion Part Design Guidelines

    How to Identify an Extruded Part

    Case Studies

    References

    Blow Molding

    Process Overview

    A Brief History of Blow Molding

    Equipment

    Tooling

    Materials

    Blow Molding Part Design Guidelines

    How to Identify a Blow Molded Part

    Case Studies

    References

    Thermoforming

    Process Overview

    A Brief History of Thermoforming

    Equipment

    Tooling

    Materials

    Thermoforming Part Design Guidelines

    How to Identify a Thermoformed Part

    Case Studies

    References

    Reaction Injection Molding

    Process Overview

    A Brief History of Reaction Injection Molding

    Equipment

    Tooling

    Materials

    Reaction Injection Molding Design Guidelines

    How to Identify a Reaction Injection Molded Part

    Case Study

    References

    Rotational Molding

    Process Overview

    A Brief History of Rotational Molding

    Equipment

    Tooling

    Materials

    Rotational Molding Part Design Guidelines

    How to Identify a Rotational Molded Part

    Case Studies

    Compression Molding

    Process Overview

    A Brief History of Compression Molding

    Equipment

    Tooling

    Materials

    Compression Molding Part Design Guidelines

    How to Identify a Compression Molded Part

    Case Study

    Appendices

    Biography

    Eric Cybulski graduated from the University of Minnesota with a degree in mechanical and industrial engineering. He has held plastic product development and commercialization positions for more than 11 years in both the private and public sectors, accounting for revenues in excess of $1 billion. His unique understanding of plastic product development and conversion processes has resulted in the filing of 25 U.S. patents to date.