1st Edition

Leading Continuous Improvement Projects Lessons from Successful, Less Successful, and Unsuccessful Continuous Improvement Case Studies

    166 Pages 75 B/W Illustrations
    by Productivity Press

    166 Pages 75 B/W Illustrations
    by Productivity Press

    This book is a reference for continuous improvement project (CIP) leaders/facilitators in manufacturing and service organizations, students (undergraduate and graduate), academics responsible for managing senior projects (Capstone Projects) and teaching quality courses, and researchers interested in how organizations could produce more effective and efficient continuous improvement initiatives and projects.

    The authors collected and analyzed information and results from CIPs they facilitated or co-advised, such as the improvement of the service level in a bottle manufacturing organization, reduction of changeover in a brewery manufacturing organization, reduction of ambulance response time, and reduction of scrap in a steel transformation manufacturing organization. Many of the CIPs were previously part of award-winning white papers documenting critical improvements.

    Throughout this book, readers will learn:

    • different types of CIPs
    • metrics to identify successful CIPs
    • the 53 factors related to CIPs success
    • how to manage CIPs
    • behaviors to achieve outstanding results from CIPs.

    Three of the chapters are supplemented with three or more case studies. In addition, the final chapter includes a list of behaviors expected from directors, continuous improvement managers, CIP leaders/facilitators, and CIP team members to obtain the major benefits from CIPs.

    PART I Continuous Improvement

    Projects and Success Factors

    Chapter 1 Continuous Improvement Projects (CIPs)

    Overview

    Chapter 2 Managing CIPs

    PART II Successful CIPs

    Chapter 3 Reduction of Ambulance Response Time

    Chapter 4 Increasing the Fulfillment Level in a Wire and

    Cable Company

    Chapter 5 Setup Time Reduction in a Packaging Line in the

    Beverage Industry

    Chapter 6 Material Waste Reduction in the Food Industry

    Chapter 7 Critical Success Factors for Continuous

    Improvement Projects: A Multi Case Study

    PART III Less Successful and Unsuccessful CIPs

    Chapter 8 Less Successful CIPs

    Chapter 9 Unsuccessful CIPs

    Summary

    Chapter 10 Summary

    Biography

    Fernando Gonzalez Aleu, Jose Arturo Garza-Reyes